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Petroncini Green Coffee Intake
Systems
A wide range of automated solutions for receiving coffee from single bag up to bulk container, in order to reduce labor and increase the efficiency and security in all the phases of green coffee intake
A wide range of automated solutions for receiving coffee from single bag up to bulk container, in order to reduce labor and increase the efficiency and security in all the phases of green coffee intake
Smart solutions for every type of intake
What makes the difference right from the start is providing the most suitable solution for coffee reception operations, in line with the facility’ cleaning and storaging requirements. For all purposes, Petroncini provides the best solutions to optimize every different way of coffee receiving, from the small production up the very big plant capacities. Petroncini has developed the broadest range of tailor-made solutions for the green coffee reception, making sure gentle and hygienic treatments are the bottom line right from the start in order to avoid any damage, product loss and contamination, according to hygienic design specifications.
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IMA Coffee Petroncini
Green Coffee Intake Systems Highlights
1.
Indoor and outdoor receiving hopper for bags or big bags can be installed underground or on a supporting frame.
2.
Telescopic conveyor for bags combined with palletizing/depalletizing robot and bags opening unit.
3.
Tilting system for pallets combined with bags opening unit. This system improves efficiency when reception rates are around 750 bags per hour.
4.
Outdoor green coffee hoppers are tailored for receiving bulk from trucks or containers.
5.
Tilting station combined with a sorting unit for handle the bags downstream up to the bags opening unit.
6.
A superior dust extraction system is integrated in every solution and the flow of the air can be addressed to the main dust filtering system.
IUTHAS: the unique combined bags and bulk receiving station
IUTHAS
The only system available on the market which handles both bags and bulk coffee from containers is designed by Petroncini. Thanks to an alternating sliding mechanism combined with the hydraulic tilting of the container, this system is the most advanced, versatile, high-capacity system available today. Featuring sorting units which carry the bags downstream to the cutting unit, this system can accept up to 2 containers per hour. A special belt conveyor fitted beneath the shutter conveyors managing the bags collects any beans falling out of the bags, thereby ensuring virtually zero loss of product throughout the entire intake process. The bulk discharge unit is equipped with a dust aspiration system and safety panels that rise into place as soon as unloading starts.
Green Coffee Intake Systems Gallery
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Indoor coffee hopper with a superior dust extraction system
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Tilting system for pallets combined with bags opening unit
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Tilting system for pallet for receiving around 750 bags per hour
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IUTHAS: combined receiving station for bags and coffee in bulk
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Tilting station combined with a sorting unit for handle the bags downstream
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Palletizing/depalletizing robot combined with bags opening unit
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[overview] => Growing costs related to ready-cleaned coffee beans and an increasing presence of impurities in green coffee have led companies to evaluate in-house treatment options. Sorting
and cleaning equipments are designed to ensure an efficient separation of the impurities, removing any type of foreign bodies up to 20 ton/h.
In facilities handling upwards of 3 tons of raw coffee per hour, an in-house cleaning solution is an astute investment, eliminating unwanted elements present in poorly cleaned coffee will significantly improve the commercial value of the end product itself. For this reason, IMA Coffee Petroncini has developed engineering solutions for cleaning plants, tailored to the most common situations. Getting the cleaning strategy right will have positive effects on the processing stages downstream. Firstly, the solution is selected according to the type and quality of product the customer receives and the capacity of the plant.
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[highlight] => Basic cleaning sieve, which can be fitted with a magnetic surface to eliminate iron based impurities, to separate impurities that are finer and/or coarser than the coffee.
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[highlight] => Densimetric/gravity table used to separate other beans or stones having almost the same size as coffee beans, based on the lower density such as wood and aluminium impurities.
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[highlight] => Dry destoner to remove foreign bodies with a specific weight greater than coffee, such as stones and pieces of metal.
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[highlight] => Optical sorting machines for every processing capacity to sort by shape and by colour.
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[versions_overview] => Today’s most advanced technology is known as optical sorting. The major benefit is its capacity to sort by shape and by colour. Combined with initial basic cleaning equipment, optical sorting is extremely effective in completing the process. Moreover, it is a versatile solution as operators can adjust the separation parameters according to the frequency and importance of the defects to be assessed and eliminated. This means taking close control over the process and consequently optimising the profits. Specific solutions have been engineered by IMA Coffee Petroncini to sort coffee in multiple passes for the most accurate cleaning and also refill big bags after the whole cleaning process has ended. Thanks to dust-tight aspiration, keeping the working area free from tiny contaminants, the coffee which may return to the big bags or be sent to the storaging silos is not only clean, but practically dust-free.
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Green Coffee Cleaning and Sorting Systems
Helping customers to choose the appropriate in-house coffee cleaning strategy with customised plant solutions, tailored on the specific production rate and facility layout.
Choosing the appropriate
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in-house coffee cleaning strategy
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[overview] => No one appreciates downtime, so any conveying issues and handling requirements are treated as key factors affecting a plant’s productivity, maximising its effectiveness. The IMA Coffee Petroncini engineering department devotes much attention to ensuring maximum efficiency connecting one process to another in the processing facility. Appropriate conveying solutions are crucial to safeguard product integrity and optimise productivity and it can guarantee the highest preservation of the quality of the product, avoiding any product contamination thanks to the Hygienic Design specifications. Petroncini’ solutions include mechanical and pneumatic conveying equipment in pression or in suction, bucket elevators, chain conveyors. Each solution is designed to suit the plant.
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[highlight] => Bucket elevators suitable for gentle vertical and horizontal handling: the most cost-effective solution for the short distances.
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[highlight] => Mechanical chain conveyors for the highest hygienic transport and cost-effectiveness in the long distances.
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[highlight] => Pneumatic conveying in pression for processing high quantity raw coffee in the long distances, with minimum maintenance costs.
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[highlight] => Pneumatic conveying in aspiration to handle the coffee gently, with an automatic product speed control.
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[highlight] => Rotary distributors to handle the coffee during the process in the most efficient way, either to diverter it to different storaging station or into different storing cells.
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[highlight] => Special dosing devices for the green bean unloading from the silos in the most effective and precise way.
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[versions_title] => Space optimisation as a very determining keyword of a green coffee plant.
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[versions_overview] => The optimisation of the space is a very determining key factor since the beginning of the engineering studies, and the solution applied to the dosing and unloading process from the silos often is the keystone of the entire project. The special dosing device LINE-S has been engineered and developed by Petroncini for maximise the energy-efficiency and the cost-effectiveness in some plant’ layout conditions.
LINE-S is an effective solution for the green bean unloading from the silos and, in a minimum amount of space, can collect several accessories for the product loading, dosing and conveying, combining sensors for the control of the system. Due to the less space footprint compared to other common valves, the using of the LINE-S dosing valves allow to save a lot of vertical space, so that it is possible to earn meter hight for each silo, corresponding to an additional storaging capacity.
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Green Coffee Handling and Conveying
Appropriate handling and conveying solutions meant to avoid contaminations and product losses, maximising the energy-efficiency and the cost-effectiveness in some plant’ layout conditions.
Handling and conveying systems to optimise productivity
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[tag_line] => How flexible storage solutions make life easier
[overview] => Green coffee storage solutions need to be flexible and should consider how many coffee origins will be used during production, and what the desired storage time in green silos or in the warehouse should be. This will also always depend on the available storage space. IMA Coffee Petroncini supplies highly flexible solutions for both indoor and outdoor storage depending on the facility space available. To adapt best, square-shaped, polygonal or circular solutions are possible, together with rotary distributors and weighing devices specifically designed for green coffee processing.
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[highlight] => Circular shape silos responding to the most precise hygienic-design specifications.
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[highlight] => Petroncini’s cutting-edge batch-weighing device can be installed beneath the silos making it possible to accurately dose the green coffee.
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[highlight] => Polygonal storaging silo for the best space optimisation and processing a wide range of coffee origins.
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[highlight] => Petroncini’ Production Manager® is a useful tool to manage the coffee in the storage, avoiding contamination and production downtimes.
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