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INJECTA
Fill-Finish machine for Ready-To-Use Components

When therapies require smaller volumes and employ a greater number of different products manufactured in medium-to-low production batches, flexible production methods are essential.
INJECTA responds to this need for a high degree of flexibility.

When therapies require smaller volumes and employ a greater number of different products manufactured in medium-to-low production batches, flexible production methods are essential.
INJECTA responds to this need for a high degree of flexibility.

INJECTA. The future of aseptic processing.

The use of advanced robotic-driven manipulations versus conventional handling systems actually improves product quality and manufacturing efficiency.

INJECTA handles pre-sterilised Ready-To-Use containers (syringes, vials or pre-capped cartridges), pre-oriented vials in trays as well as sterilised vials from the depyrogenation tunnel, allowing high process flexibility and adaptability.

Specialised robots perform all handling activities with no glass-to glass contact and without operator intervention. Result is “less time” spent validating aseptic conditions and superior agility for multi-product manufacturing.

 

IMA Life
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IMA Life

INJECTA Highlights

1.
Innovative robotics replacing conventional material handling and improving product quality and manufacturing efficiency.
2.
Fully robotized 100% check-weighing.
3.
Single rejection of individual non-conformities both from the nest or with de-nesting.
4.
Precise, accurate and reliable fill-finish process with the highest performance.
5.
Perfectly suited to isolation technology or different containment solutions.
6.
Reduced 6-sided isolator shell width with positive impacts on space ergonomics and no human intervention.
7.
Downstream connections with D-NEST, syringe and vial denesting machine
INJECTA's ground-breaking innovation is the 100% IPC of all processed products, with single rejection of individual non-conformities both from the nest or with de-nesting, while ensuring high machine performance.

INJECTA 36 VERSION

INJECTA 36

Enhancing the performance of advanced robotics, the INJECTA 36 raises the bar for high-speed production of Ready-To-Use syringes and pre-capped cartridges. The same cutting-edge robotic technologies assure accurate no-touch-transfer component processing with minimal operator access to the working area.

Introducing an innovative solution for 100% In-Process Control and check-weighing, INJECTA 36 consolidates IMA Life as a key player in the Ready-To-Use segment for automatic filling & closing machines to maximise production performance.

INJECTA 36 Thumbnail
  • Technical Data
  • Machine Layout
FEATURES INJECTA FAMILY
  INJECTA 6 INJECTA 12 INJECTA 36
Automation Fully robotic automated Fully robotic automated Fully robotic automated
Footprint 6.100  x 3.600  x 2.080  [L x W x H] 7.200  x 4.500  x 2.080  [L x W x H] 3.400  x 2.050  x 2080  [L x W x H]
In-Process Control 100% at full speed 100% at full speed 100%
RTU vial dimensions Ø 16 – 42.4 mm Ø 16 – 42.4 mm Ø 16 – 42.4 mm
Output vials up to 4.800 pcs/h up to 8.700 pcs/h up to 18.000 pcs/h
RTU syringe dimensions 0.5 – 20 ml 0.5 – 50 ml 0.5 – 50 ml
Output syringes up to 4.000 pcs/h up to 11.100 pcs/h up to 36.000 pcs/h
RTU cartridge dimensions 1 – 20 ml 1 – 20 ml 1 – 20 ml
Output cartridges up to 3.600 pcs/h up to 10.000 pcs/h up to 18.000 pcs/h
Suitable for high potent Yes Yes Yes
Loading from depyrogenation tunnel Yes Yes No

INJECTA Layout

INJECTA Gallery

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Docking and bag opening
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Tub transfer completion and robot pick up
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Lid and liner removal
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Robotized arm overview
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Syringe filling & In-Process Control
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Single rejection from the nest
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Empty vials ready for extraction
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Vial Filling
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Pick up of the filled vials
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Stoppering of lyo stoppers
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Outlet of lyo products
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Outlet of liquid products