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    [tile_description] => Vertical intermittent motion stick machine.
High technology applied in a very compact machine. STICK Series has been developed to ensure the highest productivity standards as no one in the market. These machines guarantee also high flexibility in terms of output and dosing sytems to meet any requirement
    [tile_speed] => Up to 780 sticks/min.
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High technology applied in a very compact machine. STICK Series has been developed to ensure the highest productivity standards as no one in the market. These machines guarantee also high flexibility in terms of output and dosing sytems to meet any requirement

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    [tag_line] => Maximum benefits with minimum space
    [overview] => 
STICK Series is available on different configurations depending on the product to pack: paste products, fluid products, powders, free and non free flowing products. It is possible to install double dosing systems for alternative productions and, in case of powder packaging, it is available a double auger to dose different powders into the same stick.
The stick sealing system is made up of a vertical sealing unit and a horizontal sealing unit. The vertical sealing unit can be opened in two ways (angular or rotating) allowing quick and easy access to the sealing bars and forming tubes. The horizontal sealing and pulling unit allows a rotating opening to easily access the sealing bar.
STICK machines assure extremely easy cleaning operations and size changeovers both in terms of length and width. 
Optional checkweigher system available for 100% weight control and automatic feedback to the dosing system.

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STICK machines are designed so that the production process involves minimal environmental impact:

energy consumption is reduced to a minimum,
the waste materials are minimized,
compatibility with the use of recycled materials.


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TECHNICAL DATA STICK 360




Width (mm)
Length (mm)
N. Lanes
Production output


Possible format change
60-160
From 2 to 6
Up to 420 sticks/min.



 



TECHNICAL DATA STICK 720




Width (mm)
Length (mm)
N. Lanes
Production output


Pre-set fixed
60 – 160
From 2 to 12
Up to 780 sticks/min.



 

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            [content] => In case of powder dosing, it is possible to install a double auger to dose two different powders into the same sachet, avoiding pre-mix procedures. This dosing system ensures the correct percentage of active component is inserted into each sachet even with powders that tend to separate. 
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STICK machines are available in different versions and configurations according to the output requested and the product characteristics.
Machine versions:

STICK 360 for small and medium production and frequent changeovers
STICK 720 for high production

Machine configurations:

Configuration for dense and semi-dense products
Configuration for powders, free and not free flowing products
Configuration for fluid products
Configuration for tablets and capsules
Configuration for microtablets

Multiple dosing systems can be installed in the same machine, enabling alternative productions.

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                    [description] => STICK Series assures easy synchronization with downstream machines. A wide choice of flexible cartoners and comprehensive "End of Line Solutions", developed by IMA Safe, allows the creation of customisable complete lines.
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                    [description] => STICK Series can handle all types of sticks
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STICK

Vertical intermittent motion stick machine. High technology applied in a very compact machine. STICK Series has been developed to ensure the highest productivity standards as no one in the market. These machines guarantee also high flexibility in terms of output and dosing sytems to meet any requirement

Maximum benefits with minimum space

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    [tile_description] => SIDE LOADING CASE PACKING MACHINE. Medium speed case packer designed to handle the widest range of products and materials used in pharmaceutical, personal care and food industries.
    [tile_speed] => 10 cycles/min.
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Medium speed case packer designed to handle the widest range of products and materials used in pharmaceutical, personal care and food industries.

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Fully automatic side loading case packer designed to satisfy all of your current and future case packing requirements.
The machine has been built to maximize efficiency and ease of use in an ever increasingly demanding work place, to guarantee complete line clearance and to ensure total access to all modules.
The CPH2 is designed to ensure total control throughout all stages of the serialization process.
Flexibility, maximum efficiency, total access and total control make the CPH2 a casepacker of new generation.

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CPH2 TECHNICAL DATA




Case dimensions
A
B
C


Min.
220
100
90


Max.
600
400
400


Product dimensions
a
b
c


Min.
25
22
60


Max.
590
70/150
220


Speed
10 cases/min.



 

 
 

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CPH2 is available in different palletizer-integrated versions, according to the output speed required.

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            [content] => AGGREGATION MODULE. The overall minimal footprint and the cantilever design for improved accessibility ensure total control throughout all stages of the serialization process. The machine can be equipped with a compact module housing labelling units and cameras for aggregation purposes.
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CPH2

SIDE LOADING CASE PACKING MACHINE. Medium speed case packer designed to handle the widest range of products and materials used in pharmaceutical, personal care and food industries.

Fit for the future

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    [cover_name] => RP2/RP4
    [cover_descriptor] => Stand alone or integrated palletizing
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Reduced dimensions of the palletizing section and flexible palletizing options, in line with real market needs; these aspects characterize the RP2/RP4 palletizers, equipped with a 6-axis robot capable of absorbing and working at high speed.

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Built to deliver maximum productivity and efficiency, these latest-generation palletizing solutions offer exceptional flexibility. Based around a 6-axis robot which picks up incoming cases, ink-jet printing and labelling or weighing them, everything is carried out efficiently.
Cases are then placed on the pallet according to pre-set patterns memorised by the operator.  Modular design allows for customization of the palletizing section, whose dimensions are kept to a minimum.
RP2/RP4 palletizers are conceived to be stand alone or easily integrated with case packers thanks to their quick plug-in connection. 

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                    [highlight] => Many options available: slip-sheet magazine, labelling module, rejection station, T&T groups.

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TECHNICAL DATA




Product dimensions
A
B
C


Min.
800
1200
1400


Max.
1000
1200
1400


Max. speed
up to 10 cycles/min.






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    [versions_tag_line] => Different needs, different solutions.
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RP2
Automatic palletizer with single palletization station suitable for handling RSC cases or naked bundles, picked up by means of a six axes manipulator. When pallet is complete, the robot places the cases on the buffer area, giving the operator time to unload the full pallet while the machine is working.
RP7
Automatic and extremely flexible palletizer with double palletization stations suitable for handling RSC cases or naked bundles, loaded by means of a six axes manipulator. When the pallet is complete, the automatic pallet transport moves the complete pallet to the waiting area on exit and replaces it with a new one, ready to be loaded. Operator removes the full pallet and the machine keeps on working at the same time.

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RP2
Automatic palletizer with single palletization station suitable for handling RSC cases or naked bundles, picked up by means of a six axes manipulator. When pallet is complete, the robot places the cases on the buffer area, giving the operator time to unload the full pallet while the machine is working.
RP4
Automatic and extremely flexible palletizer with double palletization stations suitable for handling RSC cases or naked bundles, loaded by means of a six axes manipulator. When the pallet is complete, the automatic pallet transport moves the complete pallet to the waiting area on exit and replaces it with a new one, ready to be loaded. Operator removes the full pallet and the machine keeps on working at the same time.

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RP2/RP4

PALLETIZER. Speed, reduced dimensions of the palletizing area and flexible palletizing options, in line with real market needs: these aspects characterize the RP2/RP4 palletizers, equipped with a 6-axis robot capable of absorbing and working at high speeds.

Smart technology for different products and tasks.

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    [cover_macro] => 7660
    [cover_name_type] => txt
    [cover_name] => C1060/C1075
    [cover_descriptor] => Automatic tubefiller
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    [news] => 
    [thumbnail] => 14531
    [tag_line] => Compact, smart, effective. Great performance in small footprint.
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“Quintessence” of reliability, ergonomy and ease of use, this model is an evidence of Co.Ma.Di.S. incomparable capability in manufacturing effective  tubefillers,  with accurate finishing and brilliant performances.  

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    [sustainability] => 







Energy consumption is reduced to a minimum.
This system is able to handle sustainable plastic materials.




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TECHNICAL DATA C1060/C1075




Mechanical speed
Up to 60 tubes/min. (C1060)


Up to 75 tubes/min. (C1075)


Filling volume
2-250 mL (on request up to 350 mL)


Tube diameter
10-50 mm (on request polythene and aluminium tubes up to 60 mm)


Tube length
60-250 mm


Working stations
10




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Born to repeat the success of the extraordinary C960/C970 Series, the new Comadis C1060/C1075 Family comes to the market with experience enough to maintain its supremacy in medium speed tubefilling segment.

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C1060/C1075

Automatic tubefiller. Born to repeat the success of the extraordinary C960/C970 Series, the new C1060/C1075 Family comes to the market with experience enough to maintain its supremacy in medium speed tubefilling segment.

Compact, smart, effective. Great performance in small footprint.

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The modern design of the C40 Series assures a complete visibility of the whole packaging process as well as full accessibility for the operator.
Downtimes are reduced to a minimum, thanks to easy cleaning operations and fast and simple changeovers. Moreover, the consolidated technology has a low impact on the maintenance costs.

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Energy consumption is reduced to a minimum.
Compatibility with the use of recyclable / compostable materials.




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TECHNICAL DATA C40




 
Blister Dimensions
Carton dimensions


Width
30-90 mm
35-95 mm


Length
60-220 mm
65-150 mm


Depth / Height
3-12 mm
12-110 mm


Production output


Model
C40 STAND ALONE
C40-A83
C40-A86/A110/DYNAMICA


Blisters
up to 350 blisters/min (2 rows configuration) or 525 blisters/min (3 rows configuration)


Cartons
/
up to 160 cartons/min.
up to 350 cartons/min.




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The C40 is available on 3 rows (up to 525 blisters/min.) or 2 rows (up to 350 blisters/min.) with the following configurations:
•         C40-A86/A110/DYNAMICA – 525 or 350 blisters and 350 cartons/minute
•         C40-A83 – 525 or 350 blisters and 160 cartons/minute
•         C40 Stand Alone – 525 or 350 blisters/minute 
The C40 Stand Alone can be easily connected to any other downstream packaging machine (cartoner, wallet packer, flowpacker or end-of-line) in order to satisfy any customer production needs.

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C40

Blister packaging machine. The best price-performance ratio machine in its range, the C40 Series is the answer for those customers who demand high production efficiency for small/medium batches with frequent changeovers.

Dressed for success

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WA 16-25

High-accuracy Multi-head weigher conceived for high speed, high accuracy applications, suitable for dry, fresh and frozen food.

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    [tile_description] => Hassia’s vertical form-fill-seal (VFFS) F600 for sachets produces four-sided sealed sachets at a pace of up to 80 cycles per minute (up to 78,600 sachets/h), and on as many as 16 lanes. Among other differentiators, the F600 offers single-roll functionality, an improvement over two-roll formats. 
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The F600 is also flexible: A range of pack designs are possible, and sizes can be configured to align with production capacity. The machine’s control concepts are highly versatile, and include opportunities for integration with customer-specific systems. The unit can handle all common packaging materials suitable for heat-sealing.

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F600 – Vertical Form, Fill & Seal

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V3600

Packaging machine for pre-made wicket bags

Packaging machine for pre-made wicket bags

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    [tile_description] => IMA Ilapak has drawn on 50 years of market leadership and synergies within the new IMA FLX hub to take entry level flow wrapping performance into uncharted territory.
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Multiple automatic feeding options, standard full stainless-steel construction and Industry 4.0 capabilities combine to make this a sophisticated system that leads the category in terms of performance, flexibility, modularity, hygiene and connectivity. The ‘I’ in the name alludes to the machine’s ‘made in Italy’ credentials, giving users a guarantee of the build quality they can expect from this Italian-engineered flow wrapper.
Whilst efficiency gains are often at the expense of sealing quality, on the I-500, the design of the transversal and longitudinal sealing units ensures superior sealing performance at speeds of 40+m/min. The electronic digital platform, planetary gearboxes, servo motors and slip ring technology are also key to this machine’s superior efficiency and performance.
As well as underlining the machine’s ‘made in Italy’ build quality, the ‘I’ in I-500 stands for ‘intelligent.

Unusually for a machine in this class, the Carrera I-500 is equipped with full Industry 4.0 capabilities, including remote connectivity, OEE reporting and the ability to connect to local networks or Scada systems. The machine also boasts a new, intuitive, icon-based HMI that delivers enhanced opera-tor UX (user experience).
IMA Ilapak has built more pack dimension flexibility into the I-500 than is usually available on an entry-level machine. The I-500 increases the range of film and product sizes that can be handled by 25% versus its predecessor. Fresh food, ready meals, cheese, meat and other proteins can be packed on the I-500, thanks to its full stainless-steel construction and specific hygienic features and options.
A further advantage over more basic systems is the number of automated feeding options that are available with the I-500. Multiple automatic feeding configurations, along with ancillaries such as coders and labelers make the I-500 a future-proof investment for companies of all sizes.

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Carrera I-500

IMA Ilapak has drawn on 50 years of market leadership and synergies within the new IMA FLX hub to take entry level flow wrapping performance into uncharted territory.

IMA Ilapak has drawn on 50 years of market leadership and synergies within the new IMA FLX hub to take entry level flow wrapping performance into uncharted territory.

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Strong hermetic seals are created on a high speed long-dwell sealing system. The longitudinal sealing unit features patented independent motorisation for more precise fin control. It uses four sets of heated rollers operating at different speeds to create the longitudinal seam, resulting in superior presentation.
Its ultra-hygienic design has been achieved through full stainless steel execution, isolating the electrical cabinet from the main machine frame and smooth, angled surfaces without recesses.
Users of the Delta 6000 R will also benefit from shorter lead times and lower TCO (Total Cost of Ownership) as a result of the machine’s unique modular design. Customers can customise their machine by selecting only the modules they need, and can easily add modules such as film auto-splicing, gusseting, even a completely new jaw set up at a later date.

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DELTA 6000 R

Inverted flow wrapping platform with high-speed long-dwell sealing system for MAP applications up to 150ppm. Ideal for meat, cheese, pizza and bakery products.

Inverted flow wrapping platform with high-speed long-dwell sealing system for MAP applications up to 150ppm. Ideal for meat, cheese, pizza and bakery products

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    [tile_description] => The Vegatronic 6400 is an evolution of IMA Ilapak’s top performing Vegatronic 6000 bagger, which has been developed and adapted to meet the specific demands of meat industry in terms of sanitary design, accessibility, fast changeover and OEE (overall equipment effectiveness). 
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The Vegatronic 6400HD is an evolution of IMA Ilapak’s top performing Vegatronic 6000 bagger, which has been developed and adapted to meet the specific demands of the meat (IQF) and produce (both IQF and fresh) industries in terms of sanitary design, accessibility, fast changeover and OEE.
Open frame design, IP66 rated electrical components, easily removable forming tube and a cantilever film reel shaft are among the features that combine to make the Vegatronic 6400HD the most efficient and hygienic bagger on the market today. The Sanitary design has been achieved by keeping aluminium components to a minimum (moving parts only) and using high quality stainless steel for the majority of parts. The film reel carriage, film rollers and bearings, for example, are all full stainless-steel construction.
Thoughtful engineering has resulted in a machine that has minimal flat surfaces and recesses where dust and debris can accumulate. All parts on the main frame of the bagger are made from rounded components, the splicing table and forming tube support are inclined, the top of the electrical cabinet is sloped and the protective plate above the bagger is apex shaped.
The Vegatronic 6400HD is also a full washdown bagger, all electronic and electrical parts are sealed to IP66 or higher and the Open Frame architecture allows ready access for cleaning. The open frame design also maximises uptime, as engineers and operators have full accessibility to the front and side of the machine, which makes for easy maintenance.
Efficiency on the Vegatronic 6400HD has been enhanced in a number of ways. The splicing table is vacuum assisted, making it very quick to operate, the forming tube is mounted on a swivel arm for easy removal and the film reel shaft is both pneumatically activated and cantilever–making film reel changeovers much quicker than on machines with a drop-in shaft.
The machine is designed with short drop heights to prevent breakage of brittle frozen products and support high speed operation. This solution is targeted to the needs of the IQF protein and produce market but is also well suited to cheese – indeed any market that has stringent hygiene requirements. The ideal solution for medium/large bags, it can produce pillow packs with or without MAP with a maximum film width of 830mm from laminated films, HDPE, LDPE or biodegradable and compostable materials.

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VEGATRONIC 6400 HD

The Vegatronic 6400 is an evolution of IMA Ilapak’s top performing Vegatronic 6000 bagger, which has been developed and adapted to meet the specific demands of meat industry in terms of sanitary design, accessibility, fast changeover and OEE (overall equipment effectiveness).

VEGATRONIC 6400: top performing bagger machine

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    [tile_description] => A high speed flow wrapper platform designed to be modular and configurable to a wide range of speeds and applications with a choice of control platforms, designed to meet global requirements of efficiency, safety and performance.
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With linear wrapping speeds to 150 meters/min film speed combined with the capacity to run a wide variety of materials up to 1400mm in web width the Eagle Wrapper is the most versatile wrapper platform on the market and is available for harsh and wash down environments.

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EAGLE WRAPPER FAMILY




Wrapper
Frame Size
Film Speed
Film Types
Film Width Capability
Product Width Capability


HS Eagle
Small
up to 150m/min
Laminates, Shrink, Paper
300mm
150mm


Eagle
Standard
up to 80m/min
Laminates, Shrink, Paper
500mm
200mm


Eagle L
Large
up to 80m/min
Laminates, Shrink, Paper
500mm
300mm


Eagle XL
X-Large
up to 80m/min
Laminates, Shrink, Paper
500mm
450mm


Eagle Xtreme
Xtreme
up to 80m/min
Laminates, Shrink, Paper
1400mm
600mm




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A high speed flow wrapper platform designed to be modular and configurable to a wide range of speeds and applications with a choice of control platforms, designed to meet global requirements of efficiency, safety and performance.

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Eagle Flow Wrapper

A high speed flow wrapper platform designed to be modular and configurable to a wide range of speeds and applications with a choice of control platforms, designed to meet global requirements of efficiency, safety and performance.

Modular, Flexible & Efficient Flow Wrapping

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    [tile_speed] => Up to 200 bags/min
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Ideally suited to long-leaf tea and herbs as well as any premium quality tea, the new machine model ensures optimum production capacity for both see-through tetrahedral and pillow tea bags.

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Based on a modular structure the CT11 encompasses the highest level of currently available technology in a complete line boasting an exceptionally reduced foot-print even in its complete version including sealed outer envelope and cartoning stations. Responding to the latest no-plast market trends, the new machine is able to handle compostable and/or recyclable packaging materials, from filter material to paper cardboard.
The production cycle of the CT11 filter bag has been specifically designed with the precise aim of following the forming of each single bag, phase by phase, beginning with the use of individual packaging material reels such as tag, filter material and cotton thread, resulting in a very linear structure for easy accessibility. Starting from the forming of the filter bag material tube complete with tag and cotton thread and passing through a first transversal sealing & cutting station, a subsequent filling one and to end with, through a second sealing & cutting operation, each filter bag takes shape step by step and is ready to be processed in the next packaging station.
The unique modular structure of the CT11 allows the integration of a compact outer envelope sealing unit available for either tetrahedral or pillow bags and guaranteeing maximum protection against oxidisation. The enevelope sealing profile is continuous and performed on a single station.
The cartoning attachment fitted on the CT11 machine allows the packaging of cartons from a minimum of 10 to a maximum of 25 bags. The cartoning attachment automatically forms the cartons, fills them with a pre-determined quantity of bags and finally closes them. Its versatility allows the packaging of enveloped bags stacked either vertically or horizontally according to the marketing needs.

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– The CT11 motorization is handled with the aim to avoid power waste. Kinetic energy generated during braking is both shared and absorbed by other modules and converted to electrical energy that is regenerated into the power supply system. 

– The use of ultrasonic technology for packaging material sealing guarantees energy saving if compared to traditional heat-sealing systems.
The CT11 allows the use of sustainable packaging materials for a complete eco-friendly package ensuring outstanding infusion and taste neutrality.




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TECHNICAL DATA CT11




Production speed (bags/min)
Up to 200 bags or envelopes per minute


Teabag capacity

From 2.2 to a maximum of 16 cm3 according to bag size



Power required



Total installed power : 50 kw


Average power consumption : 12 kw


Maximum power consumption : 16 kw





Compressed air


Exercise pressure: 6 bar
Consumption: up to max. 880 Nl/min




Machine net weight

Max. 5850 kg





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CT11

Ideally suited to long-leaf tea and herbs as well as any premium quality tea, the new machine model ensures optimum production capacity for both see-through tetrahedral and pillow tea bags.

C-Through – Visibly the best quality

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Designed for medium production volumes, the SR Series machines are a reliable and cost effective solution, which ensures high technological standards and high dosing accuracy in a compact footprint. 

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The SR Series is a range of versatile and flexible latest generation machines, equipped for the filling and sealing of capsules on 4 and 6 lanes. The mechanical stations are moved by a camshaft system. 15” touch-screen operator panel, for the utilization and the monitoring of the machine function status.
The coffee is dosed through an auger system, which is driven by a Brushless motor. Prearrangement for nitrogen tunnel. In-line weighing system. Capsules can be closed at the top with aluminium film, micro perforated, filter paper, triplex coupled, PP lid. Possibility to insert filters and diaphragms into the capsule and on its bottom. The machine can treat coffee, tea leaves and any soluble product.

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The use of ultrasonic technology for packaging material sealing guarantees energy saving if compared to traditional heat-sealing systems.
SR Series machines can handle compostable and recyclable materials (capsule, filter, lid).




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SR4
SR6




Production speed (capsules/min)
up to 240
up to 360


Power consumption (kW)
13.8 – 14.5
18 – 23


Machine weight (kg)
3000 – 3500
3500 – 4800


Nitrogen consumption (Nm3/h)
57.6 – 61.2
64.8 – 93.6


Compressed air consumption (Nm3/h)
36
55


Compressed air pressure (bar)
5,5 ÷ 7
5,5 ÷ 7




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SR Series

Designed for medium production volumes, the SR Series machines are a reliable and cost effective solution, which ensures high technological standards and high dosing accuracy in a compact footprint.

SR Series overview

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TMR 25 is the exactly scale down of Industrial TMR models. It has been created for R&D purposes and lab activities. 

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TMR 25 model has been specially designed to achieve the desired roasting profile in terms of time, color and flavor thanks to an innovative system that allows to previously draw the roasting curves. Counting on the same technical features of the industrial Modular Roasters, it can roast up to 25 kg/cycle, thus minimizing the waste of energy and good quality coffees. The roasting profiles achieved can be transferred on Industrial roaster without any parameters modifications, having the same results in terms of product properties. It is an essential tool, which allows the customers to analyze and improve the quality of their product and its performance, carry out specific test before starting industrial production.
One unit of TMR 25 is also at disposal for test and trial at the Petroncini Coffee Competence Centre, where is also possible make product analysis and cup tasting.

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Low energy consumption and reduced NOX, VOC and CO2 emissions by using a unique heat generator that acts both as burner and thermal afterburner.

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TMR25





Length (mm)

1300



Width (mm)


800




Hight (mm)


1200




Batch Size (kg)

10-25



Roasting Time (min)*

6-20



* Roasting Time depends on the type of roasting desired.
* Data subject to possible modifications and not necessarily definitive.
 

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Petroncini R&D Lab Roasters

TMR 25 is the exactly scale down of Industrial TMR models. It has been created for R&D purposes and lab activities.

LAB roaster with unlimited performances