Array ( [acf_fc_layout] => generic_tab [tab_title] => PMEC India 2023 [tab_id] => [stripes] => Array ( [0] => Array ( [acf_fc_layout] => stripeContent [main_title] => [stripe_view] => all [single_width] => 100 [single_align] => left [multiple_align] => top [boxes] => Array ( [0] => Array ( [acf_fc_layout] => text [title] => The IMA Group on show at PMEC India 2023 [html] => [content] =>The IMA Pharma Divisions of IMA Group are glad to welcome you to P-MEC India 2023, stand 10.A33, from November 28th to 30th.
IMA Active, Thomas Processing, IMA Life, IMA Safe and IMA PG India specialists are ready to introduce you to our All-In-One range of solutions and latest technologies for the processing and packaging of pharmaceutical products.
On show the PREXIMA 800 double-sided tablet press by IMA Active, the ACCELA CTC 500 coater by Thomas Processing, and the UNIQUE POTENTIAL HUB presenting IMA Life’s technologies for isolated aseptic filling lines.
IMA PG India takes immense pride in announcing that it has designed the A1 cartoner, a cutting-edge machine capable of accommodating environmentally-friendly packaging materials, specifically paper trays, for the secure packaging of inhalers, Auto Injectors, Pens, Vials, Ampoules, Cartridges.
Also on show the IMA AUTOMATION experts: stop by our stand to discover more about our medical devices assembly solutions!
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Greater Noida, Delhi NCR
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The IMA Pharma Divisions of IMA Group are glad to welcome you to P-MEC India 2023, stand 10.A33, from November 28th to 30th.
IMA Active, Thomas Processing, IMA Life, IMA Safe and IMA PG India specialists are ready to introduce you to our All-In-One range of solutions and latest technologies for the processing and packaging of pharmaceutical products.
On show the PREXIMA 800 double-sided tablet press by IMA Active, the ACCELA CTC 500 coater by Thomas Processing, and the UNIQUE POTENTIAL HUB presenting IMA Life’s technologies for isolated aseptic filling lines.
IMA PG India takes immense pride in announcing that it has designed the A1 cartoner, a cutting-edge machine capable of accommodating environmentally-friendly packaging materials, specifically paper trays, for the secure packaging of inhalers, Auto Injectors, Pens, Vials, Ampoules, Cartridges.
Also on show the IMA AUTOMATION experts: stop by our stand to discover more about our medical devices assembly solutions!
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[sustainability] =>
An in-depth evaluation has been carried out on different types of main motorisation to choose the one that provides the best performance, while always keeping an eye on energy saving in order to obtain high efficiency, maximum control, advanced diagnostic and reduction of consumption (elimination of motor cooling system). PREXIMA applies brushless motorisation to ensure energy efficiency while granting high machine performance.
[highlights_on] => 1 [highlights] => Array ( [0] => Array ( [highlight] => Isolation of the processing area, thanks to the use of specially designed seals and protections. ) [1] => Array ( [highlight] => Excellent accessibility, ensuring straightforward operations, easy inspection and cleaning. ) [2] => Array ( [highlight] => Quick turret removal: the HMI guides the operator step by step. ) [3] => Array ( [highlight] => Sturdy structure guarantees both pre-compression and main compression forces up to 100 kN. ) [4] => Array ( [highlight] => Optimised lubrication: no oil dripping from upper punches and no black spots on tablets. ) [5] => Array ( [highlight] => Low noise level: sound-proof panels and anti-vibration feet keep the noise level below 75 dB. ) [6] => Array ( [highlight] => MAX new corporate HMI plays a strategic role in improving operator efficiency, while ensuring prompt responsiveness, enhanced predictability and easy learning. ) ) [focus_on] => 1 [focus] => Array ( [image] => 22134 [content] => Tested at the anechoic chamber at the University of Ferrara (Italy) to select the best technical solution and sound-proof materials, PREXIMA minimises vibrations. [buttons] => Array ( [buttons_on] => 1 [view_default] => 1 [buttons_items] => Array ( [0] => Array ( [acf_fc_layout] => video [button_id] => [button_class] => [text] => Watch the webinar [icon] => play_circle_outline [link] => l8ZZ8d8Cn60 [autoplay] => 1 ) ) ) ) [technical_data] =>
Moreover PREXIMA guarantees waste reduction. Advanced machine learning functions are used for more efficient self-adjustment of process parameters: less waste, better product quality. All this maximises machine functionality, keeping the machine performance on target and allowing the single rejection of products out of specification.
TECHNICAL DATA PREXIMA 80 | ||||
Die type | B+D | D | B | BB |
Tool type | B+D | D | B | B |
Number of press stations | 4+4 | 13 | 16 | 19 |
Maximum tablet diameter (mm) | 16+25 | 25 | 16 | 13 |
Maximum die filling (mm) | 18 | |||
Maximum output (tablets/hour) | 20,400 | 66,300 | 81,600 | 96,900 |
Revolution per minute (min -1) | 85 | |||
Maximum pre-compression force (kN) | 10 | |||
Maximum compaction force (kN) | 60 | |||
Maximum installed power (kW) | 75 | |||
Standard voltage | 400V (+/- 10%) 50-60 Hz | |||
Pitch circle diameter (mm) | 180 |
TECHNICAL DATA PREXIMA 300 | |||||
Die type | IMA 32 | D | B | BB | IMA 8 |
Tool type (EU and TSM) | IMA 32 | D | B | IMA 8 | |
Number of press stations | 18 | 27 | 33 | 41 | 55 |
Maximum tablet diameter (mm) | 39 | 25 | 16 | 13 | 10 |
Maximum die filling (mm) | 24 | 20 | 19 | ||
Maximum output (tablets/hour) monolayer | 97,200 | 194,400 | 237,600 | 295,200 | 396,000 |
Revolution per minute (-1) | 120 | ||||
Maximum pre-compression force (kN) | 100 | ||||
Maximum compaction force (kN) | 100 | ||||
Electrical power requirement (kW) | 14 | ||||
Standard voltage | 400V (+/- 10%) 50-60 Hz | ||||
Pitch circle diameter (mm) | 380 |
TECHNICAL DATA PREXIMA 800 | ||||
Die type | D | B | BB | IMA 8 |
Tool type (EU and TMS) | D | B | IMA 8 | |
Number of press stations | 53 | 65 | 81 | 105 |
Maximum tablet diameter (mm) | 25 | 16 | 13 | 10 |
Maximum die filling (mm) | 20 | 19 | ||
Maximum output (tablets/hour) monolayer | 572,400 | 702,000 | 874,800 | 1,260,000 |
Revolution per minute (-1) | 90 | 100 | ||
Maximum pre-compression force (kN) | 100 | |||
Maximum compaction force (kN) | 100 | |||
Electrical power requirement (kW) | 27 | |||
Standard voltage | 400V (+/- 10%) 50-60 Hz | |||
Pitch circle diameter (mm) | 745 |
PREXIMA 80 tablet press is designed for R&D applications and small scale production. In R&D configuration the machine offers wide range of tools to characterize the tablet; it furthermore offers flexibility on any tablet dimension, as the MIX turret fits four stations B and four station D. Mating this machine with IMAGO R&D software, available as an option, makes the ideal choice for R&D departments.
An equivalent machine model is available also for high containment installation in OEB 5 configuration.
PREXIMA 300 is the single side tablet press for medium production. Beside excellent accessibility, its clever design makes the turret removal quick thanks to the rotating arm completely housed inside the mechanical compartment, while the built-in electrical cabinet enables for an easier installation. Sturdy, efficient and flexible, it is available also for the production of big tablets up to 39 mm diameter.
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Everything gained in years of experience and expertise in the industry has been carefully channelled into PREXIMA, the new series of tablet press machines. Available in three models, PREXIMA is the best solution to handle all production volumes.
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MODEL | ACCELA CTC 500 |
Throughput | 100 – 750+ kg/hr (depending on weight gain) |
Spray Guns | 16 guns on one manifold |
Airflow Ranges | Up to 7,000 cfm [12,000 m^3/hr] |
Wash-In-Place System | 25 nozzles, 4 to 7 gpm [15 to 26 L/min], 5 zone valves (Additional duct zone available) |
Pan Dimensions | 24″ diameter x 112.75″ long [610mm x 2864mm] |
Unit Dimensions (L x W x H) | 10’9″ ft x 4′ ft x 6’3″ ft [3.3m x 1.2m x 1.9m] |
Controls | Compu-Coat iELITE |
Available Options | Curing Nozzles, Wax Addition, Spraybar Parts Cart, Solution Preparation, Material Handling |
Thomas Processing’s ACCELA CTC 500 is the only coater on the market manufactured with an integrated wax addition system that eliminates the need for additional cooling systems, reducing the footprint of the equipment and streamlining the coating process.
[buttons_on] => 1 [cover_focus_buttons] => Array ( [buttons_on] => 1 [view_default] => 1 [buttons_items] => Array ( [0] => Array ( [acf_fc_layout] => file [button_id] => [button_class] => [text] => Download Case Study [icon] => file_download [link] => 26598 [tab] => ) ) ) [view_default] => 1 [buttons_items] => Array ( [0] => Array ( [acf_fc_layout] => file [button_id] => [button_class] => [text] => Download Case Study [icon] => file_download [link] => 26598 [tab] => ) ) )Thomas Processing’s ACCELA CTC 500 is the only coater on the market manufactured with an integrated wax addition system that eliminates the need for additional cooling systems, reducing the footprint of the equipment and streamlining the coating process.
Array ( [rel_market] => Array ( ) [clone_list] => Array ( ) [embed_iframe] => [form_price] => [contact] => [no_index] => [thread_tag] => [tile_description] => The A1 has been designed specifically to handle the widest range of products and materials used in pharmaceutical industries. [tile_speed] => [cover_macro] => 24672 [cover_name_type] => txt [cover_name] => A1 [cover_descriptor] => Horizontal intermittent motion cartoner [cover_focus_on] => [news] => 1 [thumbnail] => 24673 [tag_line] => The A1 has been designed specifically to handle the widest range of products and materials used in pharmaceutical industries. [overview] =>The A1 can handle blisters, tubes, vials, multiple vials, bottles, rigid tube or ampoule and trays.
Features:
Continuous Manufacturing underpins the improvement of pharmaceutical products in terms of potency, effectiveness and safety by means of accurate process control. IMA Active has been cultivating its own knowledge and is ready to welcome the demand for innovation, working together with companies and stakeholders to design the future of pharmaceutical manufacturing. IMA Active proposes Continuous Manufacturing lines for compression, coating and encapsulation of OSD forms as a single partner of integrated solutions based on flexibility and modularity.
IMA Life designs and manufactures tailored solutions to process liquid, powder and lyo products in an aseptic environment. Issues such as flexibility, line integration with freeze-drying equipment, containment solutions for high-potent drugs, 100% IPC and decontamination are just some of the key aspects that come under the magnifying glass. Our engineers and process specialists focus on combining the most appropriate machines and developing new technologies, such as no-touch-transfer techniques using advanced robotics, to accompany the pharmaceutical industry towards the solutions that will be the pillars of tomorrow’s aseptic processing standards.
India Expo Centre,
Greater Noida, Delhi NCR
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[image] => 30741 [image_left] => [buttons_on] => [view_default] => [buttons_items] => [stripe_id] => [stripe_class] => [font_color] => light [background_opacity] => dark ) [2] => Array ( [acf_fc_layout] => stripeTile [main_title] => IMA LIFE [stripe_view] => all [full_width] => [content] =>Operating through six production sites all over the world, IMA Life is able to supply complete integrated solutions for all companies dealing with aseptic and non-aseptic processing, lyophilisation and labelling for the pharmaceutical and biotechnology industry.
As a solution provider, the division can satisfy the most stringent requirements, offering products with consolidated technology, acquired not only through experience spanning over 60 years, but also thanks to ongoing partnerships and large-scale projects developed and managed with leading pharmaceutical companies worldwide.
[image] => 26957 [image_left] => [buttons_on] => [view_default] => [buttons_items] => [stripe_id] => [stripe_class] => [font_color] => light [background_opacity] => dark ) [3] => Array ( [acf_fc_layout] => stripeTile [main_title] => IMA SAFE [stripe_view] => all [full_width] => [content] =>IMA Safe designs and manufactures complete lines for primary and secondary packaging for the pharmaceutical, nutraceutical and cosmetic industries. In particular, IMA Safe supplies a complete range of blister packaging machines, counters for capsules and tablets, tube fillers, sachet and stick packing machines, deep thermoforming and pre-formed paper tray packaging machines, horizontal and vertical cartoning machines.
[image] => 13798 [image_left] => [buttons_on] => [view_default] => [buttons_items] => [stripe_id] => [stripe_class] => [font_color] => light [background_opacity] => dark ) [4] => Array ( [acf_fc_layout] => stripeTile [main_title] => IMA BFB [stripe_view] => all [full_width] => [content] =>With a long tradition in manufacturing End-of-Line equipment, IMA BFB counts on the most comprehensive range of secondary packaging machines available: banding and wrapping machines, case packers, palletizers and depalletizers, and customised flexible robotic solutions.
[image] => 30454 [image_left] => [buttons_on] => [view_default] => [buttons_items] => [stripe_id] => [stripe_class] => [font_color] => light [background_opacity] => dark ) [5] => Array ( [acf_fc_layout] => stripeTile [main_title] => IMA AUTOMATION [stripe_view] => all [full_width] => [content] =>IMA AUTOMATION, the segment of the IMA Group composed of leading companies in the automation and assembly industry, designs and manufactures advanced technology lines for handling and assembling parts for different application fields.
The AUTOMATION Hub has many years of experience in the medical industry, specifically for the assembly of Drug Delivery, Wearables, Diagnostics, Tubing Sets and Surgical Instruments.
[image] => 37105 [image_left] => [buttons_on] => [view_default] => [buttons_items] => [stripe_id] => [stripe_class] => [font_color] => light [background_opacity] => dark ) ) )
IMA Active offers a complete range of machines for the processing of oral solid dosage forms: granulation equipment, tableting machines, capsule filling machines with a wide range of filling and control systems, capsule and tablet coating machines in perforated pan and solid wall, capsule and tablet weighing machines, product handling and washing systems.
With more than 50 years of experience Thomas Processing LLC designs and manufactures a wide range of tablet coating systems based on modern technology that improves coating processes, reduces operation downtime, and increases coating uniformity and quality.
Operating through six production sites all over the world, IMA Life is able to supply complete integrated solutions for all companies dealing with aseptic and non-aseptic processing, lyophilisation and labelling for the pharmaceutical and biotechnology industry.
As a solution provider, the division can satisfy the most stringent requirements, offering products with consolidated technology, acquired not only through experience spanning over 60 years, but also thanks to ongoing partnerships and large-scale projects developed and managed with leading pharmaceutical companies worldwide.
IMA Safe designs and manufactures complete lines for primary and secondary packaging for the pharmaceutical, nutraceutical and cosmetic industries. In particular, IMA Safe supplies a complete range of blister packaging machines, counters for capsules and tablets, tube fillers, sachet and stick packing machines, deep thermoforming and pre-formed paper tray packaging machines, horizontal and vertical cartoning machines.
With a long tradition in manufacturing End-of-Line equipment, IMA BFB counts on the most comprehensive range of secondary packaging machines available: banding and wrapping machines, case packers, palletizers and depalletizers, and customised flexible robotic solutions.
IMA AUTOMATION, the segment of the IMA Group composed of leading companies in the automation and assembly industry, designs and manufactures advanced technology lines for handling and assembling parts for different application fields.
The AUTOMATION Hub has many years of experience in the medical industry, specifically for the assembly of Drug Delivery, Wearables, Diagnostics, Tubing Sets and Surgical Instruments.
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The paper tray packaging line is based on well-established know-how already applied to other portfolio applications and guarantees brilliant performances. The whole technology is 100% in-house developed.
Using paper is a valid solution for secondary packaging because it is made from renewable resources, is easy to recycle, has relatively low energy requirements and is biodegradable.
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IMA offers a complete range of deep thermoforming machines from low to high speed. All of them are designed with the environment in mind.
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[content_html] => [buttons_on] => [view_default] => [buttons_items] => ) ) [stripe_id] => [stripe_class] => [font_color] => dark [background_color] => white [padding_top] => default [padding_bottom] => min [background_image] => [background_image_size] => cover [background_image_position] => center [add_mobile_background] => [background_image_mobile] => ) [4] => Array ( [acf_fc_layout] => stripeTile [main_title] => Come visit us to deep dive into our IMA ZERO’s No-Plastic Program (NOP). [stripe_view] => all [full_width] => [content] =>In the OPENLab corner, you will have the opportunity to see up close our sustainable samples related to different markets covered by the Group, which were analysed and tested in our laboratories to deliver eco-friendly packaging solutions to our customers.
Our experts will be there to give you all the support and information you need.
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IMA Safe Italy and IMA PG India have developed highly flexible solutions for packaging a wide range of parenteral products and medical devices such as auto injectors, pens, vials, ampoules, inhalers and cartridges on paper trays inside cartons, creating 100% paper-based packaging.
The paper tray packaging line is based on well-established know-how already applied to other portfolio applications and guarantees brilliant performances. The whole technology is 100% in-house developed.
Using paper is a valid solution for secondary packaging because it is made from renewable resources, is easy to recycle, has relatively low energy requirements and is biodegradable.
Our well established technologies have been thought once again for the best handling of new generation materials such as the bio-degradable PLA. We keep the same performance, the same quality, with a new purposes: our Planet.
IMA offers a complete range of deep thermoforming machines from low to high speed. All of them are designed with the environment in mind.
In the OPENLab corner, you will have the opportunity to see up close our sustainable samples related to different markets covered by the Group, which were analysed and tested in our laboratories to deliver eco-friendly packaging solutions to our customers.
Our experts will be there to give you all the support and information you need.