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595
Capsule filling and sealing

The 595 is high-speed filling and sealing machine for single serve injected and thermoformed capsules with modular concept enabling custom-made solutions for almost any kind of product.

The 595 is high-speed filling and sealing machine for single serve injected and thermoformed capsules with modular concept enabling custom-made solutions for almost any kind of product.

Any capsule you want, in less space.

The 595 handles both injected and thermoformed capsules at speeds reaching 450 capsules/minute and easily integrates the required features to run all possible single serve capsule configurations available on the market today.

The machine’s modular design also allows for a variety of sealing systems according to capsule type, materials and dosed product: cut and thermosealing for lids; cut and ultrasonic sealing for lids; assembly and ultrasonic sealing for cap closures.

The machine handles inner components to be placed and sealed inside the capsule before dosing, such as plastic filters, paper filters and bottom lids. In the drip coffee configuration, the 595 is equipped with a filter paper feeding, cutting, punching, deep-drawn pleating and sealing unit to place a pleated paper filter into the capsule.

In the case of self-protected capsules, the 595 also works in modified atmosphere using a nitrogen chamber or an autoclave (596 module).

IMA Coffee Gima
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IMA Gima

595 Highlights

1.
On-line weighing system for each filled capsule: with data feedback, automatic adjustment of dosing unit, accurate weight control.
2.
Failsafe vision systems for inner component detection and lid positioning check.
3.
Immediate rejection of capsules outside the specified range.
4.
Cantilever design for great accessibility and shorter downtime.
5.
Extremely precise dosing and easy cleaning at product change.
6.
Special sealing technologies for inner components and lid.

Lab Version

As an alternative to the nitrogen chamber, the 595 couples with the 596 oxygen extraction module, making it a compact solution with optimum machine accessibility and a hermetic chamber shaped around the capsules to assure minimum inert gas consumption.

595 Thumbnail
  • Technical Data
  • Machine Layout
TECHNICAL DATA 595
Model 595-596 595
Production speed (6 lanes) 480 capsules/min. – 80 cycles/min.
Power Consumption 12 kW 8 kW
Machine Weight 10,000 Kg 7,000 Kg
Nitrogen consumption 110 Nl/min.
Compressed air consumption 410 Nl/min. 150 Nl/min.
Compressed air pressure 6 bar

Filter paper reel

Lid material reel

Max. outer diameter 500 mm – Max inner diameter 76 mm
595 Layout 595 Layout 595 Layout

595 Gallery

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Feeding pick & place
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Dosing unit
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Coffee pressing unit
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Plastic filter insertion
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Cutting and sealing unit
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Lid cutting unit
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Exit pick & place
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Capsule rejection